PRODUCTS CENTER

ProduCTS center

It has rich technical experience in the fields of non-ferrous wire, stranded wire, calendering and rolling, and is an innovative and high-tech enterprise in Sichuan Province.

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Copper rolling mills

The performance of the production line is characterized by the continuous hot casting and hot rolling process, from raw material melting, ingot casting to rolling finished copper rod in one uninterrupted completion in the production line. The unit is completely opto-mechanical and electrically integrated, and adopts DC speed regulation and AC frequency conversion speed regulation in the production process, full-thread PLC automatic control, color touch screen display and operation, with fault alarm and automatic shutdown functions. High production efficiency, product quality in line with national wire and cable standards.

Keywords:

Ingot casting production line

Product consultation:

Product description

XDG2120+255/4+8 copper rod continuous casting and rolling mill

(4+8 rack copper rod continuous casting and rolling line).

technical specification

1. Equipment use and performance characteristics

This production line is mainly used to manufacture φ8mm bright copper rod, and the raw material is electrolytic copper or waste copper.

The performance of the production line is characterized by the continuous hot casting and hot rolling process, from raw material melting, ingot casting to rolling finished copper rod in one uninterrupted completion in the production line. The unit is completely opto-mechanical and electrically integrated, and adopts DC speed regulation and AC frequency conversion speed regulation in the production process, full-thread PLC automatic control, color touch screen display and operation, with fault alarm and automatic shutdown functions. High production efficiency, product quality in line with national wire and cable standards.

2. Production process

Feeding (primary and secondary scrap copper), → melting (copper melting open-hearth furnace), → melt protection (launder, pouring pot), → ingots (continuous casting machines, casting cooling systems), → ingot handling devices (front traction feeding→ roller shear→ straightening→ cornering→ wooling), → feeding (active feeding), → rolling rods (continuous rolling mills, gearbox lubrication systems, emulsion cooling lubrication systems) → surface reduction blow-drying (alcohol-water reduction cooling blow-drying system) → copper rod into a circle (plum type rod closing device).

3. Main technical parameters

1. Equipment use and performance characteristics

This production line is mainly used to manufacture φ8mm bright copper rod, and the raw material is electrolytic copper or waste copper.

The performance of the production line is characterized by the continuous hot casting and hot rolling process, from raw material melting, ingot casting to rolling finished copper rod in one uninterrupted completion in the production line. The unit is completely opto-mechanical and electrically integrated, and adopts DC speed regulation and AC frequency conversion speed regulation in the production process, full-thread PLC automatic control, color touch screen display and operation, with fault alarm and automatic shutdown functions. High production efficiency, product quality in line with national wire and cable standards.

2. Production process

Feeding (primary and secondary scrap copper), → melting (copper melting open-hearth furnace), → melt protection (launder, pouring pot), → ingots (continuous casting machines, casting cooling systems), → ingot handling devices (front traction feeding→ roller shear→ straightening→ cornering→ wooling), → feeding (active feeding), → rolling rods (continuous rolling mills, gearbox lubrication systems, emulsion cooling lubrication systems) → surface reduction blow-drying (alcohol-water reduction cooling blow-drying system) → copper rod into a circle (plum type rod closing device).

3. Main technical parameters

1. Equipment use and performance characteristics

This production line is mainly used to manufacture φ8mm bright copper rod, and the raw material is electrolytic copper or waste copper.

The performance of the production line is characterized by the continuous hot casting and hot rolling process, from raw material melting, ingot casting to rolling finished copper rod in one uninterrupted completion in the production line. The unit is completely opto-mechanical and electrically integrated, and adopts DC speed regulation and AC frequency conversion speed regulation in the production process, full-thread PLC automatic control, color touch screen display and operation, with fault alarm and automatic shutdown functions. High production efficiency, product quality in line with national wire and cable standards.

2. Production process

Feeding (primary and secondary scrap copper), → melting (copper melting open-hearth furnace), → melt protection (launder, pouring pot), → ingots (continuous casting machines, casting cooling systems), → ingot handling devices (front traction feeding→ roller shear→ straightening→ cornering→ wooling), → feeding (active feeding), → rolling rods (continuous rolling mills, gearbox lubrication systems, emulsion cooling lubrication systems) → surface reduction blow-drying (alcohol-water reduction cooling blow-drying system) → copper rod into a circle (plum type rod closing device).

3. Main technical parameters

1

crystal wheel diameter

φ2120 mm

9

in a circled pattern

plum shape

2

ingot cross-sectional area

2320 mm2

10

circle diameter

φ1800 mm

3

rolled form

2 rolls + 3 rolls

11

the height of the circle box

1500 mm

4

rolling passes

12(4+8)

12

bundle weight

3-5 T

5

the nominal diameter of the roll

φ255 mm

13

main motor power

440kW

6

produces copper rod diameters

φ8.0 mm

14

total installed capacity

1000KVA

7

final rolling speed

9.8 m/s

15

the weight of the main device

70t (without furnace).

8

production capacity

13.5-17 T/h

16

device form factor

40×7.8×5.7m (excluding furnaces).

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ONLINE MESSAGE

Our staff will contact you within 24 hours (working days). If you need other services, please call the service hotline: 152-8288-9516